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Saving Face

3/4/2012

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Because of the thickness of this sign (3") and the material I have to cut it out of I had to extract 2 slices from the design using enroute. Below is a screen shot of the front view of the sign in Enroute.
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In this shot the red rectangle represents the size of the plate,( material that I'm going to cut this out of), as you can see the face of the cow stands above the plate.
I made 2 slices with the first one being 2" thick and the remaining piece can cut out of a piece of 1" material.

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once slices are complete and toolpathed it's off to the Multicam (router).
Look Ma No Face!
This was a big file with all the textures etc. It took the router 7 hours to cut this piece. ( this is when you hope the power dosen't go out !)

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Both pieces ready to be glued together using "Gorilla Glue", a urethane glue that works well with the Urethane foam.
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When all parts are cut I'm using my vac clamp, which is a giant bag that you suck all the air out of and the atmospheric pressure applys a tremendous amount of force which clamps everything in place. This is a great system for clamping odd shaped parts that you could not get conventional clamps on, and it creates equal pressure all over the parts.
This similar type of system (without the bag) is what is used to hold the parts on the router table when it's cuttting.
The other advantage to this type of clamping is thatthe Gorilla Glue expands as it cures and can really make a mess, The bag that holds the parts in place contains the expansion of the glue and makes for easier clean up of the glue line.

Once again I ask should I do a video of glue drying?

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    Author

    Donald A. Johnson

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    This is an on going story of my explorations into the artistic world,chronicling the process of this journey.    Highlighting my successes as well as my failures. I'll try not to focus on the failures, but they are what has taught me the most.
      I Owe the ability to take this journey to; My Mom
    (for she bred in me a drive and creativity required for this type of trip) My Incredible Wife and Children for their support, and to the world of creative people that inspire me everyday.
     One in particular is Dan Sawatzky (click here to meet Dan) This Guy has Changed the way I look at things. He is truly an artist and a Visionary with passion.

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